Double Wall Casings Tools

Double Wall Casings Manufacturing

Heavy-Duty Double Wall Casing for Foundation Drilling, We produces double wall casings for demanding foundation drilling, bored piling and rotary drilling applications. The casings are designed as a robust segmental casing system to help maintain borehole stability and provide support for controlled drilling in difficult ground conditions. We have double wall casings with customized options and depend on the client requirement we are very much strong to provide any dimension to suit the projects. The casing design can be configured for use with rotary drilling rigs, casing oscillators and casing rotators.

Falcon Core Double Wall Casings for High Load Drilling Applications are constructed high strength with reinforced casing sections and precision manufactured joints for reliable performance during installation and removal.

Double Wall Casing Foundations & Piling Applications

The double wall casing provides a solid casing structure for applications where higher stiffness and torsional resistance is required. The double wall consists of an outer shell and an inner shell which are joined together to form a reinforced section that can withstand demanding drilling forces.

These casings are suitable for:

Bored Piles Construction	Application to Rotary Drilling	Piling (Large Diameter)	Temporary Casing Use	Operations of Casing Oscillator	Casing Rotator Operations	Difficult and unpredictable ground conditions

The casing system is used to support the borehole during drilling and to provide a stable guide to maintain the required pile geometry.

High-Strength Double-Wall Construction

We are double wall casings manufacturing using a high-strength, wear-resistant steel construction. The casing joints are produced through a specialized in casing sections are available in a variety of lengths to suit drilling depth, handling and rig configuration.

Cutting Dia(OD/ID mm)	1m (Kg)	2m (Kg)	3m (Kg)	4m (Kg)	5m (Kg)	6m (Kg)
620/540	403	739	1074	1411	1747	2081
750/670	492	902	1311	1722	2131	2540
880/800	585	1069	1552	2036	2520	3005
1000/920	669	1221	1773	2326	2877	3429
1180/1100	844	1580	2316	2316	3052	3787
1200/1120	872	1620	2370	3120	3870	4620
1300/1220	933	1746	2558	3372	4184	4995
1500/1400	1433	2625	3817	5009	6201	4995
1800/1700	1730	3166	4602	6038	7474	8910
2000/1880	2450	4280	6110	7940	9770	11600

We manufacture industrial auger for:

Works with Double Wall Casing Systems

The casings are suitable for applications of rotary drilling rigs, casing oscillators and casing rotator.

Designed for Demanding Ground ConditionsThe reinforced casing structure is suitable for foundation drilling projects where borehole stability and casing strength are critical.

Applications of Double Wall CasingBored Pile Construction Double wall casings are used to support the borehole walls when bored piles are being constructed, especially when open-hole drilling is performed, which is difficult in unstable ground conditions.

Rotary Foundation Drilling The reinforced casing construction is applicable to rotary drilling systems where the casing is subjected to rotational and axial loads.

Project of Deep Foundation For foundation applications, you can add sequential segments of casing as you drill deeper.

Casing Oscillator and Rotator Functions For foundation applications, you can add sequential segments of casing as you drill deeper.

Casing Oscillator and Rotator Functions Double wall casings are especially useful in applications where casing oscillators or casing rotators are used for the installation and progression of casing thru difficult formations.

Large diameter piles Large casing diameters are available for use with large diameter bored piles and other heavy foundation applications.

Why buy Falcon Core Double Wall Casings?

Falcon Core Industries is a UAE based manufacturer of piling and drilling geotechnical equipment to support customer’s project specific equipment needs. Custom Engineering Design, To enhance torsional capacity, spiral-shaped steel reinforcement bars are welded to the inner side of the outer casing tube. For the 620 mm casing configuration, the reinforcement arrangement is adapted to the casing design. This reinforced construction is particularly important when the casing is operated with casing oscillators and casing rotators, where substantial torque and axial forces can be transmitted through the casing system.

Precision Segmental Casing System

Double Wall Casings are manufactured in segmental sections so that casing lengths can be assembled in accordance with the required drilling depth. The segmental casing sections provide ease of handling and installation advantages at the foundation sites and allow the casing system to be adaptable to different drilling depths and equipment configurations.Casing sections can be delivered in different lengths according to project requirements, including standard lengths from 1 m to 6 m. The diameter and section configuration can also be matched to the drilling application.

Key Features of Falcon Core Double Wall Casings

Reinforced Double Wall Design The casing structure is rugged, consisting of two concentric steel walls, and designed to withstand tough drilling forces.

High Torsional Resistance Reinforcing elements disposed between the casing walls improve the structural resistance when torque is transmitted thru the casing during rotary drilling and casing operations.

Heavy Duty Joints Casing joints are made with precision to give a tight joint between individual casing sections.

Custom Diameters: Falcon Core produces double wall casings from 620 mm to 2000 mm diameter with customizable options based on project requirements.

Multiple Section Lengths Parameters such as casing diameter, section length, joint configuration and more can be customized to project and equipment requirements.

Heavy Duty Fabricators: Reinforced Case Construction Designed for tough rotary drilling and foundation work.

Application Architecture Every casing system can be adapted to the drilling method, type of rig, ground conditions and project requirements.

Double Wall Casing Manufacturer in UAE

Falcon Core Industries is a double wall casing manufacturer in the UAE. It provides heavy duty casing systems for foundation drilling, piling and geotechnical applications. Our double wall casings are ideal for contractors, piling companies, drilling contractors and foundation specialists who need robust casing systems for rotary drilling and bored pile construction. Falcon Core can produce casing sections in the diameter, length and application you need from standard casing sizes to project specific requirements.